Technology

A System-Level Innovation

Not a coating - an engineered print-and-protect process designed to eliminate the root causes of print degradation.

The Problem

Why traditional printed textiles fail

☀️

UV Photodegradation

UV radiation breaks molecular bonds in ink pigments. Without deep protection, color fades within 12–18 months of outdoor exposure.

🧪

Plasticizer Migration

PVC substrates release plasticizers that travel upward through the print, breaking the bond between ink and fabric over time.

💧

Surface Coating Failure

Conventional clearcoats sit on top of the print — only microns thick — and crack, peel or delaminate under flex and weather stress.

The Solution

The Four-to-One Layer System

Four precisely engineered layers fused into a single unified composite structure.

1Layer 01

Technical Textile Substrate

The foundation. PVC-coated woven mesh — Serge Ferrari Frontside View 381 class. Mehler Valmex grade. Selected specifically for the application environment.

2Layer 02

Plasticizer-Blocking Primer

A carefully selected print primer applied by the manufacturer. Forms a barrier against plasticizer migration and ensures optimal ink adhesion to the fabric.

3Layer 03

One-of-a-Kind Ink Application

Specially modified printers ensure solvent-based inks penetrate INTO the substrate — mechanically anchoring pigments within the material microlayers.

4Layer 04

Encapsulating 2K Clearcoat Shield

A proprietary 2-component varnish with UV absorbers and HALS stabilizers. Bonds with underlying layers forming a dense, flexible polymer envelope.

ColorArmor's 2K coating provides long-term flexibility, outstanding UV protection, lasting color intensity and a dirt-repellent surface.
"ColorArmor doesn't just coat the surface — it transforms the material into a durable composite ready for real-world use."
Performance

What the system protects against

☀️

UV Resistance

Dual-action UV absorbers and HALS stabilizers prevent photodegradation for the full warranty period.

🌿

Dirt & Mold Repellent

Hydrophobic lotus-effect surface actively repels dirt, bacteria and biological growth.

🌧️

Weather Resistance

Fully encapsulated system withstands rain, wind, temperature cycling and freeze-thaw conditions.

🖌️

Graffiti Resistant

Dense 2K clearcoat allows graffiti removal without damage to the underlying print.

🧪

Chemical Resistant

Fully sealed surface withstands chlorinated water, solvents and cleaning agents.

↔️

Crack Resistant

Flexible 2K formulation moves with the textile — no cracking or delamination at flex points.

🧴

Solvent Resistant

Proprietary varnish system resists penetration by organic solvents and cleaning chemicals.

🤸

Flexible & Impact Resistant

Proven on tensile structures and inflatables under repeated stress and impact.

💧

Self-Cleaning Lotus Effect

Hydrophobic nanostructure causes water and particulates to bead and roll off naturally.

Certified

Independently tested.
Industry verified.

Every ColorArmor warranty claim is backed by exhaustive third-party certification.

✓
Testing Bodies: TÜV-TNO and COT Institute — Germany's and the Netherlands' top independent technical testing authorities.
✓
Standards: ISO 105-A02 / ISO 16474-3 — international standards for color fastness and accelerated UV weathering.
✓
Method: UVA 340nm light source (Type II), tested with and without water condensation cycles.
TÜV-TNO · COT Institute
ISO 105-A02 / ISO 16474-3 Certified
5,000
hours of accelerated UV testing
= 10 Years of Sunlight

See what ColorArmor can do for your project

Our experts can provide samples, color proofs and technical specifications.